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Ultem 1000 products CNC Turning Machining Services For Medical Devices

Basic Information
Place of Origin: China
Model Number: MU-008
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Cartoon
Delivery Time: 3-7 days
Payment Terms: T/T, Western Union
Supply Ability: 10000 Pcs Per Month
Detail Information
Material: Ultem 1000 Surface Treatment: NA
Size: φ136*3 Torlerance: 0.01mm
Machining Type: CNC Turning Application: Medical Devices

Product Description

Custom Ultem 1000 products CNC Turning Machining Services For Medical Devices

Description :

Reayoung Machining Co., Ltd is a professional manufacturer of CNC machining for OEM parts. And have through the ISO 9001: 2008 quality certification system, our workshop is located in Guangming Shenzhen. Our CNC workshop covers an area of more than 2600 square meters, which can produces machined ultem parts. The parts we produce are used in medical, automobile, telecommunications, electronics and other industries. Welcome to contact us if you need CNC machining services.

 

1 Our Factory Equipment Capabilities

  • CNC Machinig Center, 3 Axis, 4 Axis.
  • CNC Lathe, Lathe, CNC Turning Centers, Horizontal 8/12-position hydraulic turret.
  • Milling Machine
  • Grinding Machine
  • Drill Press
  • Tapping Center
  • Rotary Indexer
  • Punch

The CNC lathe automatically machining the processed parts according to the pre-programmed machining program. CNC lathe has the characteristics of high machining accuracy, can do linear and arc interpolation, and automatic speed change in the process of hardware machining. CNC lathe has good rigidity, high precision in manufacturing and tool setting, and can easily and accurately enter manual compensation and automatic compensation. Therefore, it can machining parts with high dimensional accuracy requirements. The accuracy of CNC Lathe can reach ±0.01mm. The maximum machining size of CNC Machining Center is φ200mm, and the minimum machining size is φ2mm.

 

CNC Machining Center is composed of mechanical equipment and CNC system, which is suitable for high-efficiency automated machine tools for machining complex parts. Its comprehensive machining ability is strong, the workpiece can complete more machining content after one clamping, and the machining accuracy is high. The accuracy of CNC Machining Center can reach ±0.01mm. The maximum machining size of CNC Machining Center is 1100mm*600mm*500mm, and the minimum machining size is 2mm*2mm*2mm.

 

2 Material ( Machining Metal )

  • Titanium
  • Aluminum 6061, 6061-T6, 6063, 7075, 5052, 2024, 2017.
  • Copper, Brass, Bronze, Phosphor Bronze. ( C10100, C10200, C11000, C12200, C26000, C27000, C28000, C33000, C220, C510, C630 )
  • Stainless Steel 303, 304, 316 ( 1.4305, 1.4301 )
  • Steel Ordinary carbon structural Steel, Quality carbon structural steel, cast steel, Iron. (Q195, Q215, Q235, Q255, 10#, 20#, 35#, 45#, 718H, S136, SKD11 )

Machining Plastic :

Delrin (Black, White, Blue, Red, Yellow), Nylon, Neoflon, PTFE, PTFE, Ultem, Torlon, Peek, Acrylic, PMMA, PC, Polycarbonate, PAI, PPS, PA, PVDF, POM, PA, PET, PEI, PE, PVC, PP, ABS, PEP, PS, PSF, PI, PMMI, PABM.

 

Ultem 1000 is mainly used in electronics, motor and aviation sectors, and is used as metal substitutes for traditional products and cultural daily necessities. The finished ultem 1000 products has very strong stability, even if it is repeatedly washed and sterilized by pressure cooker for many times, it will not change. It can be used to manufacture medical devices.

 

We have a professional team of CNC machining technology, accumulated a lot of experience in machining .Our technical team will review each drawing and arrange each machining step, set the parameters of ​the CNC machining center. We also have set up a special sample production team to provide small quantities of machining services. ​

 

We have a dedicated CNC machining technology team, including: 8 programmers with more than 10 years of work experience, 12 more than 8 years of skilled workers. We will regularly recruit professional talents from the famous CNC machining technology schools, and will invite the famous engineers in the machinery industry to guide the factory. We have 46 CNC machine tools, these include: CNC machining center, CNC Lathe, Drill Press, 4 Axis machining center, lathe, Milling Machine. We have producted thousands of parts, serving many different industries, including aerospace and medical, automotive parts, unmanned aerial vehicles, communications terminals and precision components such as robots, etc..

 

 

3 Machining Processes

  • CNC Milling and CNC Turning
  • CNC Milling
  • CAM Programming
  • sheet metal fabrication
  • Grinding
  • Cutting
  • Thread Turning / Milling threading
  • Tapping
  • Drilling
  • Knurling

4 Part Size ( CNC Milling and CNC Turning )

  • CNC Milling Parts ( Max ) : Length 1030mm, Width 800mm, Height 750mm.
  • CNC Turning Parts (Max ): Diamter 680mm, Length 750mm. The size of the above parts are machined in the workshop.

5 Tolerance: 0.01mm. Minority size: 0.005mm. The measuring instrument can measure the dimension precision: 0.01mm.

 

6 Secondary Services of Machining Parts

  • Assemble
  • Plating Zinc Color ( Machining Steel parts )
  • Anodize, Anodize color ( Black, Clear, Red, Blue,Yellow, Etc. ), Hard Anodize, Hard Anodize PTFE. ( Machining Aluminum )
  • Electroless Nickel ( Machining Aluminum parts, Machining Stainless Steel parts, Machining brass parts )
  • Passivation ( Machining Stainless Steel parts )
  • Sand Blasting ( Machining Aluminum parts )
  • Brushed ( Machining Aluminum parts , Machining Stainless Steel parts )
  • Bluing and Blackening ( Machining Steel parts )
  • Trivalent Chromium Process ( Machining Aluminum parts )
  • Welding,brazing and soldering.
  • Centerless Grinding and Burnishing

      Ultem 1000 products CNC Turning Machining Services For Medical Devices

 

7 CNC machining advantages are:
① A large number of tooling can be reduced and the machined parts with complicated shapes do not require complicated tooling. If you want to change the shape and size of parts, only need to modify the parts machining procedures for new product development and modification.
② The machining quality is stable, the machining accuracy is high, the repeatability is high, and it is suitable for the machining requirements of the aircraft.
③ The production efficiency is higher under the condition of multi variety and small batch production, which can reduce the time of production preparation, machine tool adjustment and process inspection, and reduce the cutting time due to the use of the optimum cutting amount.
④ Machinable conventional methods are difficult to process complex surfaces, and can even process some unobservable machining parts.

 

 

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